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— How are imotion signs produced?

To achieve exceptional quality, careful following of every production step is essential.

 
Welding.jpg
 
 
 

 
Production Facility

01

Quality Crafted in the EU

Driven by growth and market prospects, we expanded and modernized our production capacities. By late 2017, after 24 months we successfully launched a 2,500 sqm production facility, marked by innovation and improvements.

 

 
3D construction of imotion custom outdoor sign

02

Conceptualization

We conceptualize product solutions based on internal ideas or customer design requests, considering factors like thermal management and airflow.

Understanding machinery particulars for producing significant housings and adapting designs accordingly is the key step toward achieving optimal price-performance ratios.

 

workshop drawing for material cutting

03

Drawing and machinery programming

Technologists prepare workshop drawings for material cutting and assessing consumption.

Programming machinery is vital for new housing production, ensuring precise details like cutouts and edges are included. Accurate programming optimizes production time for subsequent pieces of the same model.

 

 
automated vertical sheet metal storage lift

04

Steel sheets material storage

Upon arrival, materials undergo visual inspection. If they meet specifications, steel sheets are stored in an automated vertical sheet metal storage lift. When needed, specific steel sheets are automatically retrieved from the storage lift and transferred to the metal processing machine as per the predetermined production process

 

 
laser cutting process

05

CNC metal laser cutting

Before commencing the laser cutting process for each work order:

  • Deliver steel metal sheets to the CNC workstation.

  • Upload pre-prepared technical programs and CAD drawings to the CNC machine. Each metal part to be cut has its own CAD drawing.

  • The CNC operator ensures an adequate quantity of each part is arranged for cutting

 

 
Metal bending process

06

Metal bending

Some imotion housing metal parts require bending for optimal electronics protection and effective thermal management. We use three specialized TruBend machines, each tailored to specific element sizes.

 

 
Welding of outdoor digital sign

07

Welding

In the welding process, parts are fused into a complete housing according to the technical plan. Thorough inspection, particularly of the outer surface, is essential to ensure flawless welded housings. This is crucial as the surfaces will be directly powder-coated without additional treatment.

 

 
powder coating of outdoor digital sign

08

Metal housings lacquering

We use powder coating for standard product lacquering. This involves applying two layers of charged powdered color onto the housing's surface. This achieves electrostatic compatibility and durability. The color is baked onto the surface at around 200°C.

 

 

09

Components integration

Upon receiving lacquered housings, we inspect for imperfections. If approved, the final assembly begins. This involves:

  • Assembling the complete housing with door elements.

  • Adding thermal insulation.

  • Integrating electronic components.

  • Conducting final testing.

  • Packaging.

 

 

10

Dispatch

After completing final assembly, testing, and quality checks, our products are prepared for dispatch. This includes thorough inspections to uphold our standards and ensure excellence. We take pride in delivering products that reflect our commitment to quality and precision. Explore our deployment gallery built over 20 years of existence.

 
 
 
 

Read case studies showcasing successful projects

 
 
 

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